CABLE CARRIERS

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M seriesVariable cable carrier with extensive accessories and stay variants

1. Aluminum stays available in 1 mm width sections

2. 4-fold screw-fixed aluminum stays for extreme loads

3. Aluminum stays with ball joint

4. Aluminum hole stays

5. Mounting frame stays

6. Plastic stays available in 4, 8 or 16 mm width sections

7. Aluminum cover available in 1 mm width sections

8. Plastic cover available in 8 or 16 mm width sections

9. Can be opened quickly on the inside and the outside for cable laying

10. Fixable dividers

11. Locking bolts

12. Replaceable glide shoes

13. Universal end connectors (UMB)

14. C-rail for strain relief elements

15. Strain relief combs

Special Features:-

• Encapsulated stroke system, dirt-resistant
• Durable sidebands through robust link plate design
• Easy assembly of sidebands through bars with easy to assemble locking bolts
• Long service life due to minimized hinge wear owing to the “life extending 2 disc principle”
• Variable vertical inner distribution optional with fixable dividers
• Large selection of vertical and horizontal stay systems and dividing options for your cables
• Universal end connectors (UMB) with integrated strain relief using strain relief comb or C-rail
• Can be opened on the inside and the outside for installation of cables and hoses
• Replaceable glide shoes for a longer service life with gliding applications on long travel lengths
• Aluminum stays with ball joint for easy opening
• Versions with aluminum stays in 1 mm width sections up to 800 mm inner width
• Versions with plastic stays available in 4, 8 or 16 mm width sections

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QUANTUMLight, extremely quiet and low-vibration for high speeds and accelerations

1. Universal connectors (UMB)

2. Extremely low-noise and low-vibration operation

3. Aluminum stays available in 1 mm width sections

    

4. Plastic stays available in 8 or 16 mm width sections

5. Large choice of stay systems and ways of separating the cables

6. C-Rail for strain relief elements or strain relief comb

7. Replaceable glide shoes

Ideal for highly dynamic applications – extruded side bands
The operation of the QUANTUM is extremely quiet and low-vibration. Due to the link-free design and the very small pitch, the so-called polygon effect is minimized. Due to the low noise during operation, the QUANTUM cable carrier system is optimally suited for applications with low-vibration linear drives.

Suitable for clean rooms and long service life
Extruded sidebands are installed. In contrast to conventional pin-hole joints, there is almost no wear (link wear), and therefore QUANTUM is excellent for use in clean rooms.

Extremely long service life due to

• No link wear on pin-hole joints
• Special plastic and steel cables in the supporting base

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MOBIFLEXEnclosed cable carrier with flexible metal helical tube

1. Completely enclosed cable carriers

2. Optimum protection for cables and hoses

3. Different end connectors

4. Flexible metal helical tube (zinc plated) combined with special steel band

Special Features:

• Very well sealed design
• Ideal in case of hot metal chips
• Optimum protection for cables and hoses
• Unsupported thanks to the inserted, pre-tensioned steel band

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ROBOTRAX SystemCable carriers for 3D movements

1. Steel cable for transmission of extremely large tensile forces

2. Open design

   • Fast cable laying by simple pressing in of the cables – no threading through is necessary

   • Simple inspection of all the cables

    

3. Special plastic for long service life

4. Protective covers or heat shields made of different materials are available for different environmental conditions

    

5. Easy fastening on every chain link with quick-opening mounting bracket possible

    

Special Features:

• For three-dimensional movements
• Can be deployed on robots for swiveling and rotational movements:
  The same system for robot feet and arms
• With channel system, it is a universal solution for rotary applications
• Also ideally suited for rotary tables
• Optimum system for long service life of the cables:
  – The minimum bend radius can be maintained
  – The cables are cleanly isolated in three separate chambers

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TKA seriesChip-tight right to the end

1. End connectors with optional strain relief

2. Interior gentle on the cables without projecting edges

3. Integrated noise damper

4. Dividers and height separation for separating the cables

5. Quick and easy opening from any position

6. Secure cover attachment even under severe stresses (e.g. due to hydraulic lines)

7. Chain links made of glass fiber-reinforced plastic

8. Pin/bore connection and stroke system covered completely

9. Designs with inward or outward opening crossbars

10. Cover completely detachable on one side

11. Cover sheet for universal end connectors

Special Features:-

• Excellent cable protection in the connector area
• Chip and dirt resistant due to smooth surfaces
• Extensive unsupported length
• High torsional rigidity
• Good ratio of inner to outer width
• Low noise emissions
• Optional: On request, special material with protection against hot chips up to 850 °C
• Numerous custom material types for custom applications available
• Easy assembly
• Fast cable laying possible
• Easy-to-open cover with simultaneously high retention force on the chain link during operation
• Measurement scale for easy alignment of the dividers
• Strain relief can be completely integrated into the end connector (from TKA38)
• TKA55: IP54 tested and certified*

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S/SX seriesExtremely robust and stable steel cable carriers

1. All stays available in 1 mm width sections

2. 4-fold bolted aluminum stays for extreme loads

3. Rolling stays

4. Aluminum hole stays

5. Mounting frame stays

6. Aluminum cover available in 1 mm width sections

7. Joint design with hardened bolt for a long service life

8. Bolted and riveted joint connections possible

9. Straight link plate design (S/SX1252/1252B and S/SX1802/1802B)

10. Cranked link plate design

11. Different separation options for the cables

12. Can be opened quickly on the inside and the outside for cable laying

13. Extremely robust side bands, galvanized or stainless steel

14. Replaceable glide shoes

15. End connectors for different connection variants

Special Features:

• Extremely robust, sturdy steel cable carriers for heavy mechanical loads and rough environmental conditions
• Side bands made of steel or stainless steel
• Very sturdy link plates, each consisting of two individual plates
• Very extensive unsupported lengths even with large additional loads
• Joint design with multi stroke system and hardened bolt
• Bolted stay systems, solid end connectors
• Explosion protection class EX II 2 GD according to ATEX RL
• S series
  Side bands made of galvanized steel
• SX series
  Side bands made of steel resistant to rust and acid
• The design
  Steel cable carriers with extremely sturdy link plates and a joint design with multi stroke system and hardened bolt, proven successful for many years. The extremely sturdy design provides extensive unsupported lengths and allows high additional loads.

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UNIFLEX Proven cable carrier with many opening and cover variants

1. Universal connectors (UMB)

2. Designs with inward or outward opening brackets

3. Robust, double stroke system for long unsupported lengths

4. Single-part connector with integratable strain relief comb

5. Designs covered on one side or on both sides with plastic cover system

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MONO Cable carriers with simple design for standard applications

• Chain links made of plastic

• Inside space is gentle on the cables – no interfering edges

• Types with single-part chain links

• Types with openable brackets

• Connectors with integrated strain relief

• Cost-effective cable carrier

• Simple and quick assembly

• Almost all types available immediately ex stock all around the world

• TÜV design approved in accordance with 2PfG 1036/10.9

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TOTALTRAX Turn-Key SystemsReady-to-assemble cable carrier system
You know what product you need – we supply it to you completely harnessed
One supplier and contact person for the complete system. We develop, design and supply all components required for your individual cable & hose carrier system.

Everything from a single source

• Consulting
• Planning
• Design
• Cable carriers
• Electrical cables
• Complete guarantee
• Hydraulic hoses
• Pneumatic hoses
• Plug-and-socket connectors
• Assembly plates
• Complete assembly of all components

+ One contact person
+ One order
+ One delivery
+ Guaranteed quality

 

= TOTALTRAX Complete System

Cut costs with TOTALTRAX complete cable carrier systems

We help you . . .

• Support in the design phase
• Only one contact person for the complete system including all the individual components
• Complete delivery from a single source
• Only one supplier – one purchase order and one item number
• All components match each other perfectly
• Guarantee certificate upon requests

. to cut your costs!

• Goods receiving inspections for all individual components are no longer required
• Expensive technical personnel and special tools are no longer required
• Shorter assembly times
• No hidden costs, e.g. cables being cut to excessive lengths etc.
• Less captive capital with almost no inventory
• On-time delivery directly to your production site

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TKP91Easy to assemble, stable cable carriers with variable dimensions

1. Universal connectors (UMB)

2. Dividers can be fixed

3. Can be opened quickly on the inside and outside for cable laying

4. Plastic covers available in 50 mm width sections (TKC series)

5. Plastic stays available in 50 mm width sections

6. Replaceable glide shoes

7. Extremely robust due to stable plate construction

8. Many separation options for the cables

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Product Details:

UNIFLEX ADVANCED

Light, quiet all rounder with wide range of applications

Special Features:

• Robust, double stroke system for long unsupported lengths.
• very quiet thanks to internal noise damping system
• Single paty end connector with intergratable strain relief comb.
• Lateral wear surfaces.
• Simple divider fastening.
• Universal connectors (UMB) with integratable strain relief comb.
• Favorable ratio of Inner to outer width.
• Single part chain links (design 020)
• Designs with inward or outward opening brackets.
• Extremely fast and easy to open due to ball joint mechanism.
• Many separation options for the cables.

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CONDUFLEXClosed designer cable carrier

1. Completely enclosed cable carriers in a sophisticated design

2. Optional: Protective straps for protecting the stop grooves against contamination

    

3. Attractive appearance due to stainless steel crossbars and frame made of fiberglass reinforced polyamide

4. Different end connectors

5. Optimum protection for cables and hoses

6. Quiet operation due to small pitch

Special Features:

• Attractive appearance owing to high-grade steel brackets and fiberglass reinforced polyamide frame
• Very well sealed design
• With protective straps ideal for hot chips
• Optimum protection for cables and hoses
• Quiet operation due to small pitch
• Easy replacement of the crossbars in the case of external damage is possible
• Easy to shorten or extend at a later date
• TÜV design approved in accordance with 2PfG 1036/10.97

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MT SeriesMultivariable cable carrier with extensive accessories

• Aluminium cover system in 1 mm width sections, plastic cover system in 8 or 16 mm width sections available
• Can be opened quickly on the inside and outside for cable laying
• Extremely robust due to stable plate construction
• Enclosed stroke system not sensitive to dirt/contamination
• Transmission of forces (tensile and thrust forces) over a large area – optimized link design – "life extending 2 disc principle"
• Standard universal mounting brackets (UMBs)
• Many separation options for the cables
• Highly wear-resistant, replaceable glide shoes available – resulting in minimal wear at high speeds, sliding in the guide channel
• Various strain relief systems optionally available
• TÜV design approved in accordance with 2PfG 1036/10.97

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K SeriesCost-effective, robust cable carrier – also suitable for large additional loads

• Aluminium or plastic stays
• Inside and outside easy and quick to open
• Light, robust or link-free series
• a suitable solution for every application

Special Feartures:-

1. Plastic stays available in 8 or 16 mm width sections

2. Enclosed stroke system not sensitive to dirt/contamination

3. Injection molded glide runners

4. Aluminum stays available in 1 mm width sections

    

5. C-Rail for strain relief elements

6. Can be opened quickly on the inside and outside for cable laying

7. Universal connectors (UMB)

8. Extremely robust owing to strong sideband construction

9. Glide discs

10. Minimized hinge wear owing to the “life extending 2 disc principle“

11. Many separation options for the cables

12. Dividers can be fixed

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STEEL-LINESteel cable carriers – solutions for extreme applications

• Robust design for heavy mechanical loads
• High additional loads and long unsupported lengths possible
• Best suited for extreme and particular environmental influences
• Heat-resistant

LS/LSX SeriesCost-effective steel chains with light design

1. End connectors for different connection variants

2. Favorable ratio of inner to outer width – no peripheral divider necessary

3. Weight-optimized chain bands – specially coated or stainless steel

    

    

4. Optional central bolt for applications with large loads

5. C-rail for strain relief elements

6. Different stay variants available in 1 mm width sections

    

7. Strokes are integrated in the chain link plate – no additional bolts are needed

8. Dividers made of plastic or steel

9. Various cable separation options

Special Features:-

• Improved dynamic characteristic values due to weight-optimized design
• Long unsupported lengths for small to medium additional loads
• Cover with steel band for protecting the cables is available on request

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TKRExtremely quiet and low-vibration for highly dynamic applications

1. Variable connection for fast installation

2. Fixed dividers

3. Extremely quiet and low-vibration operation

4. Can be quickly and easily opened

Ideal for highly dynamic applications
The operation of the TKR is extremely low-noise and low-vibration. The so-called polygon effect is minimized. Optimum uses are especially handling and installation systems, robots, measuring equipment, automatic pick and place systems, printing and textile machines. Due to their low noise during operation, the TKR types are optimally suitable for applications with low-vibration linear drives.

Suitable for clean rooms and long service life
The movable connecting elements are injection molded on the chain links. In contrast to conventional pin-hole joints, there is almost no wear (link wear), and therefore the TKR types are excellent for use in clean rooms.The special shaping of the connecting elements also increases the service life of the system.

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QuickTrax^® seriesCompact and cost-effective cable carriers in two-component technology

1. Sturdy two-component design: Hard cable carrier body, flexible film hinge

2. Chain links made of plastic

3. Extensive unsupported length

4. Inside space is gentle on the cables – no interfering edges

5. Extremely low noise due to integrated noise damping

6. Quick and easy to open

7. For inward/outward opening

8. Dividers and height separations for cable separation

9. Single-part end connectors with and without integratable strain relief

Advantages over competitive product

• 20 % longer unsupported length compared to competitive product
• 33 % greater additional load through use of fiber glass reinforced plastic
• Greater inner height
• Low noise operation due to internal damping system
• High side stability through locking in the stroke system
• Dividers can be used for cable separation

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MASTER SeriesQuiet and weight-optimized cable carriers

1. Aluminum stays available in 1 mm width sections

    

2. Plastic cover available in 25 mm width sections (LT 60)

3. Minimized hinge wear owing to the “life extending 2 disc principle“

4. Can be opened quickly on the inside and the outside for cable laying

5. C-Rail for strain relief elements

6. Closed and open universal mounting brackets (UMBs)

7. Replaceable glide shoes (H Series)

8. Variable pre-tensioning for the most varied applications is possible

9. Extremely quiet owing to internal damping system for pre-tension and radius strokes

10. Dividers can be fixed

11. Many possibilities for internal subdivisio

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TKP35Robust all-rounder with variable inner distribution

1. Dividers and height separation for separating the cables

2. Designs with inward or outward opening crossbars

3. Quick and easy opening from any position

4. Integrated noise damper

5. Interior gentle on the cables without projecting edges

6. End connectors with optional strain relief

Special Feartures:

• Robust and extremely rigid stroke system
• Extensive unsupported length
• Low noise operation due to internal damping system
• Weight-optimized cable carrier geometry
• Interior without sharp edges, design gentle on the cables
• Variable inner distribution
• Vertical moveable dividers or with locking cams, can be attached at 2 mm increments (not B_i 16)
• Easy to open versions, left or right (not B_i 16)
• Quick and easy to open
• Optional strain relief can be completely integrated into the connecting element